1. Design and Engineering Phase:
The process begins with a thorough design and engineering phase where client requirements are translated into detailed plans and specifications. Advanced CAD (Computer-Aided Design) and BIM (Building Information Modeling) software are used to create precise 3D models of the factory shed.
2. Manufacturing of Modular Components:
Once the design is finalized, manufacturing of modular components takes place in controlled factory environments. This includes fabrication of steel frames, wall panels, roof trusses, doors, windows, and other structural elements.Advanced machinery, such as CNC (Computer Numerical Control) machines and robotic systems, ensures high precision and consistency in component manufacturing. Quality control measures are rigorously applied to maintain standards and durability.
3. Transportation to Site:
After fabrication, modular components are carefully transported to the construction site. Suppliers often utilize specialized trucks, trailers, or containers to ensure safe delivery of components. Packaging is designed to protect components from damage during transit.
4. On-Site Preparation:
Before assembly begins, the construction site is prepared according to project specifications. This may involve site clearing, foundation preparation, and installation of utilities such as electrical and plumbing connections.
5. Assembly Process:
Assembly of prefabricated factory sheds typically begins with the erection of structural frames and installation of foundation supports. Modular components are systematically assembled according to pre-established plans and sequencing.Each component is designed to fit precisely with adjoining parts, facilitating quick and efficient assembly. Connections between modules are secured using bolts, screws, or welding techniques, depending on design requirements.
6. Roof and Wall Installation:
Roof panels and wall cladding are installed after the structural framework is in place. Prefabricated panels are lifted into position and secured to the framework. This phase may include insulation installation, ensuring thermal efficiency and climate control within the factory shed.
7. Finishing Touches and Utilities Integration:
Once the main structure is assembled, finishing touches such as doors, windows, and interior partitions are installed. Electrical wiring, lighting fixtures, HVAC (Heating, Ventilation, and Air Conditioning) systems, and plumbing are integrated as per client specifications.Suppliers ensure compliance with local building codes and safety standards throughout the installation process, conducting inspections and quality checks at critical stages.
8. Final Inspection and Handover:
Before handover to the client, a final inspection is conducted to verify that all components are correctly installed, and systems are functioning as intended. Any necessary adjustments or corrections are made to ensure the factory shed meets agreed-upon specifications.Upon completion, suppliers provide clients with operation manuals, warranties, and maintenance guidelines to ensure the longevity and optimal performance of the prefabricated factory shed.